Filling cooling and Capping Machine ointment production line
Hot filling, cooling, capping ointment production line -- panorama
Filling, cooling, capping ointment production line in clean workshop
Filling, cooling, capping ointment production line in the clean workshop production site
Machine applicable industry case
Applicable to medicine, daily chemical, food, chemical and other industries
Product Description
1. Working principle and performance of Filling Machine
Working principle: The N-head double-row servo hot filling machine drives the piston in the material cylinder to reciprocate through the servo motor, so that the front cavity of the material cylinder generates negative pressure to inhale the material, and the stroke is controlled by servo, and then the material is filled with positive pressure. After discharging and filling, the filling volume and filling speed can be adjusted, so as to achieve accurate filling effect. At the same time, advanced interlayer electric heating and air heating technology are used to heat and heat preservation materials, and with precise temperature control system The temperature is kept constant to protect the quality of the material. (Refer to the diagram for the appearance)
Performance: The servo paste filling machine produced by our company has been redesigned on the basis of referring to similar foreign products, and some additional functions have been added. It makes the product more simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance and so on.
2. Technical parameters
| technical parameter | content | parameter |
| Voltage | AC：3-380 V |
| electric current | 25 A |
| power | 8 KW |
| Filling speed (8 heads 28ml as an example) | 60-80 b/min |
| Rated air pressure | 0.6-0.8 MPa |
| Filling accuracy | ≤±111 % |
| Filling effect | Device model | Fillable range(ml) | Filling range（ml） | Please tick (√) for the model of the machine |
| YLSFR-NT60 | 5~60 | 25~60 | √ |
| YLSFR-NT125 | 10~125 | 50~125 | |
| YLSFR-NT250 | 25~250 | 100~250 | |
| YLSFR-NT500 | 50~500 | 200~500 | |
| YLSFR-NT1000 | 100~1000 | 300~1000 | |
| YLSFR-NT2500 | 250~2500 | 500~2500 | |
| YLSFR-NT5000 | 500~5000 | 1000~5000 | |
3. Equipment description
YLSFR-NT series servo paste filling machine is suitable for filling liquid and cream products of different viscosity, and is widely used in various industries such as daily chemicals, food, medicine, oil and so on. The design of this series of models is compact and reasonable, and the appearance is simple and beautiful. Using German FESTO, Japanese SMC, Taiwan Airtac pneumatic components, Japanese Omron and French Schneider electronic control components, components of excellent quality, ensure its excellent quality and long-lasting stable performance. YLSGNT series models are easy to maintain and do not require any special features. It truly achieves convenient adjustment, no bottle filling, accurate filling and counting function.
This equipment will be affected by the following factors during the working process:
1. The filling accuracy of the N-head servo paste filling machine will be affected by the stability of the air pressure, the uniformity of the material, and the filling speed.
2. The filling speed of the N-head servo paste filling machine will be affected by the following factors: the viscosity of the material, the size of the filling volume, the size of the filling nozzle, and the speed of the conveyor.
Hot filling, cooling, capping ointment production line--schematic diagram of filling machine
Hot filling, cooling, capping ointment production line - powerful electrical configuration and pneumatic components of the filling machine
«Door Protection Safety Switch» «Precise Control»
Main functional parameters of the refrigerator
★ Reliable password protection ★ Over temperature, overload, phase sequence, high and low voltage protection
★ Manual/automatic frost, quick start ★ Temperature control range: ±50°C (resolution 0.1°C
★ Defrost cycle: 0-50 hours (adjustable) ★ Defrost time: 0-100 minutes (adjustable)
★ Defrost end temperature: 0-30℃ (adjustable) ★ High and low temperature protection: ±50℃ (adjustable)
★ Load current: 5A (AC220V/380V) ★ Delayed startup after defrosting: 0-10 minutes
★ Boot delay: 1. Fan 0-90 minutes 2. Compressor 0-30 minutes 3. Condenser 0-30 minutes
★ Shutdown delay: 1. Fan 0-90 minutes 2. Compressor 0-30 minutes 3. Condenser 0-30 minutes 4. Solenoid valve 0-10 minutes
Parameter item and parameter value description:
| | code | Function | Predetermined area | Factory setting | unit | illustrate |
| 1 | U | upper temperature limit | -49～﹢50 | 5 | ℃ | Cooling start temperature |
| | D | Lower temperature limit | -50～+49 | 0 | ℃ | Cooling stop temperature |
| | H | Defrost time | 0～100 | 10 | minute | The length of each defrosting time |
| | L | defrost cycle | 0～50 | 0.5 | Hour | The time between two defrosts |
| | C | High temperature alarm temperature | -20℃～50 | 10 | ℃ | Alarm when the room temperature exceeds the set value |
| | F | Low temperature alarm temperature | -50～20 | -10 | ℃ | Alarm when the room temperature is lower than the set value |
| | b | Defrost end temperature | 0～30 | 20 | ℃ | The wing temperature is equal to the set value and the defrost is over |
| 2 | A | Compressor delayed start | 0～30 | 1 | minute | Compressor delay start time |
| | b | Delay start of cooling fan | 0～30 | 2 | minute | Condenser delay start time |
| | c | Delay start of cooling fan | 0～90 | 3 | minute | Delay start time of cooling fan |
| 3 | A | Compressor delay stop | 0～30 | 1 | minute | Compressor delay stop time |
| | b | Condenser delay stop | 0～30 | 2 | minute | Condenser delay stop time |
| | c | Delay stop of cooling fan | 0～90 | 3 | minute | Delay time for cooling fan to stop |
| | d | Solenoid valve delay stop | 0～10 | 4 | minute | Solenoid valve delay stop time |
| | E | Defrost stop delay | 0～10 | 5 | minute | Defrosting stop delay time |
Refrigeration, defrost, delay
When the measured value of the room temperature probe is greater than or equal to the upper limit of the temperature, the refrigeration relay is closed and the compressor starts to work. When the measured value of the room temperature probe is less than or equal to the lower temperature limit, the refrigeration relay is disconnected and the compressor stops working. When the defrosting cycle time is up, the refrigeration relay is disconnected, the defrosting relay is pulled in, and defrosting is performed; when the defrosting time is up, the defrosting relay is disconnected and the defrosting is over.
● Quick start: Press the ← key for 3 seconds to start the work quickly after power on.
● Manual defrosting: press the ▲ key for 3 seconds during work to enter the defrosting work.
● Cancel the defrosting function: when the defrosting cycle or defrosting time setting parameter is "0", the defrosting function is canceled.
● Delay: when the compressor, fan, condenser, solenoid valve and defrost relay are on and off, it will lead, lag off and close according to its set parameters. If the set parameter is "0", the delay function will be canceled.
«Freezer--Cooling System» «Freezer--Integrated Control»
Hot filling, cooling, capping ointment production line--S-shaped conveying in the freezer tunnel
«Hot liquid ointment coming in» «Solid ointment coming out»
1. The main purpose and performance of the capping machine:
YLXG-200 linear capping machine is a new generation of capping equipment designed and manufactured by our company for tablet production line matching and automatic capping process. It is different from the previous intermittent capping machine, and overcomes the shortcomings of slow capping speed, loose capping and small scope of application of the intermittent capping machine. The design of this machine adopts new technologies such as linear bottle feeding, automatic capping, and uninterrupted capping, and the advanced lifting capping device in the industry is used in the design of the capping to ensure that the capping output is greatly improved. .
2. Main specifications and technical parameters
1. Bottle height: 67.5MM (can be customized according to user requirements).
2. Bottle cap specification: 36.2MM (can be customized according to user requirements).
3. Capping speed: 80 bottles (depending on the size of the cap and bottle)
4. Conveying direction: left in and right out (can be customized according to user requirements).
5. Dimensions: (can be customized according to user requirements).
6. Total weight: 850kg
7. Total power: 1300W; Voltage: 220V; Frequency: 50～60HZ
3. Working conditions and applicable environment
1. Working temperature: 5～35℃
2. Working humidity: ≤85%
3. Working environment: no flammable and explosive gas and dust
Hot filling, cooling, capping ointment production line -- capping machine scraping and capping
Hot filling, cooling, capping ointment production line -- capping machine circuit board
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